Wiring Harness Design & Production线束设计及生产
Custom cable assemblies. 100% continuity tested.
Custom-built industrial wiring harnesses and cable assemblies matched to your schematic drawings. Continuity and insulation tested. Compatible with Phoenix Contact, Weidmüller, WAGO, TE, Molex terminals.
MOQ: 100 pieces standard · 1,000 pieces custom production
Overview
Our wiring harness service covers custom cable assemblies and wiring looms for industrial automation, control cabinets, construction machinery, and energy storage applications.
We perform cable selection, terminal crimping, marking and full electrical testing based on your schematics. All harnesses pass continuity and insulation testing. Compatible with Phoenix Contact, Weidmüller, WAGO, JST, TE, Molex terminals. Wire gauge AWG 24 to AWG 4/0 (0.2mm² to 95mm²).
Available as separate components or bundled together with our control-cabinet deliveries to save on-site assembly time. Suited for automation machinery, engineering equipment and energy-storage systems.
Key Specifications
- ✓ 100% continuity test — insulation resistance verified per IEC 60304
- ✓ Compatible with Phoenix Contact, Weidmüller, WAGO, JST, TE, Molex terminals
- ✓ Wire gauge AWG 24 to AWG 4/0 (0.2mm² to 95mm²)
- ✓ Custom connector types: M8 / M12 / M23 industrial circular connectors
- ✓ Lead time 2-4 wk for samples; 3-6 wk for production runs
- ✓ Wire marking per IEC 60446 / IEC 60757 — number, text, barcode, color-coded
Built for global industrial projects
All major terminal brands
Phoenix, Weidmüller, WAGO, JST, TE, Molex — specify the platform and we crimp to spec.
100% electrical test
Every harness passes continuity and insulation test. High-voltage models also pass voltage withstand test. Test report included.
Custom marking
Wire number, text, barcode, color-coded — every wire is labeled per your drawing. No more guesswork on site.
Application-specific expertise
Industrial automation (drag-chain rated), construction machinery (ISO 16750 vibration tested), energy storage (UL 1973 / IEC 62619), control cabinet pre-fab.
Bundled with cabinet orders
Order together with our control cabinet to save assembly time on site. Single shipment, single point of contact.
Worldwide logistics
DDP / FOB / EXW terms. Export crates, anti-static packaging, full customs documentation for EU, US, MENA, SEA destinations.
Common questions
How do you ensure wiring harness quality?
Every harness passes 100% continuity test and insulation resistance test (per IEC 60304). High-voltage models also pass voltage withstand test. Test reports are included with each shipment.
Are your harnesses compatible with Phoenix / WAGO / Weidmüller terminals?
Yes — we stock Phoenix Contact, Weidmüller, WAGO, JST, TE and Molex terminals. Specify the platform and we crimp to spec.
What wire gauges do you stock?
AWG 24 to AWG 4/0 (0.2mm² to 95mm²). XLPE / PVC / silicone insulation available.
Do you label wires per IEC standards?
Yes — wire number, text, barcode, color-coded per IEC 60446 / IEC 60757. Multilingual labels supported.
Can you build to my wiring diagram?
Yes — schematic (PDF / DWG), wire list (Excel), or sample harness all work. We can also reverse-engineer from a sample if you do not have the original drawing.
What is your MOQ?
For new designs: 50 units. For repeat orders of an existing design: 10 units. Sample / prototype orders: 3-5 units.